Today, process automation in the pharmaceutical industry is much more than a simple term; it stands as increasingly important throughout all industries for improving efficiency and precision while making a meaningful dent.
Despite this global recognition of the need for automation across all sectors, the acceptance of automation in the pharmaceutical industry is comparatively slow, although it is very much surprising as pharmaceutical manufacturers have always been under pressure for faster innovations of new drugs into the market. Different reasons have been giving rise to the resistance to change in the pharmaceutical industry: intricate production processes, the norms of the US FDA regarding regulations, and high stakes associated with consumer safety.
Besides, dependence on manual labor has been tiresome and risky in terms of quality of the product. One of the leading pharmaceutical companies recognized these barriers and decided to break tradition and embrace automation. The company finally decided on a solution offered by Samyak Infotech in association with Samyak Instrumentation. They have been the pioneering names in the software and hardware industry for the past 25 years.
The most innovative solution is the Medicine Weight Indicator, and it is proving to be a game-changer. The device comes complete with IIoT and dedicated software for data recording. The bold step looks promising for the future of automation. It will bring about efficiency and precision, read further to find out how.
There is complexity in manufacturing drugs. The whole process entails the entire spectrum from raw material acquisition to the final stages of milling and granulation, and each step is critical and requires precision and control.
Here’s a snapshot of the problematic scenarios:
Regulatory Compliance: Makeshift production plants that do not meet the strict standards established by the United States FDA have a regulator enforcement mechanism that can withhold the marketing approval.
Combining sensors and IoT technology with specialized software like Smart Farming IoT, the comprehensive package proposed by Samyak Instrumentation finds application of the manufacturing process automation.
The indicator receives signals from smart sensors that collect information continuously within a defined range-a minimum lower limit and maximum upper limit. As the different batches are produced, the sensors collect critical data, which is then sent to the IoT system, followed by sending it to the software. The software will make data analysis and report generation easier so that the user can study historical data and gain insights into the process.
Seamless Integration: The machine would fit right into the existing production setup without a glitch considering its adaptability to various environments.
This solution efficiently optimizes the manufacturing process and has several advantages. Besides enhancing productivity, a weight indicator is beneficial in the following ways:
Eco-friendly and Cost-effective: Ultimately, reduction in the electricity bill not only means cost savings, yet also a simultaneous reduction in environmental impact.
The use of weight indicators in companies gives them competitive advantages while saving costs in time and resources. The facilities also ensure the weighing and quality control apparatus of precise cupping, thus ensuring consistent quality of the products. In addition, it is said that the Internet of Things also will be able to promise better and more management solutions, with increased reliability and sustainability concerning their manufacturing development. Not only for the production of pharmaceuticals, but various other industries can also benefit from IoT-enabled weight indicators that include:
Integrate IoT for automation and harvest the rewards of real-time data collection, remote monitoring like Energy monitoring system, Temperature monitoring system, Weather monitoring system, Water Monitoring system and advanced analytics. Get in touch with Samyak Infotech to discuss your requirements and welcome effectiveness.
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